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Is it possible to upgrade the processor in the Mac mini "Core"?
Officially, Apple does not intend for the processor in the Intel-based Mac mini models to be upgraded. In fact, based on the "Memory Specifications and Upgrades" document for the Mac mini "Core" on the Apple Support Site, Apple does not intend for users to even upgrade the RAM. Instead, the company warns that "additional memory should be installed by an Apple Retail Store or Apple Authorized Service Provider."
However, as confirmed by a photo from Nakfull Propaganda, the CPU in the Mac mini "Core" models is mounted on a ZIF socket, which makes upgrading the processor possible.
It is unlikely that Apple ever will release a processor upgrade for the Mac mini "Core", or any other system, but Intel processors can be purchased "boxed" and ready to install. Third-party companies might even later release "upgrade kits" with provided tools and instructions tailored for upgrading the processor in the Intel-based Mac mini.
As mentioned on March 8, 2006, at least one user at XtremeSystems upgraded the processor in a Mac mini "Core Solo" 1.5 to a 2.16 GHz Intel Core Duo (T2600). At the time, it was mentioned that the swap was not particularly cost-effective, as based on a quick search, the 2.16 GHz Intel Core Duo (T2600) processor then cost roughly US$650-US$715. However, prices have subsequently fallen, and over time, the price of faster processors than the ones pre-installed inevitably will continue to drop.
On June 14, 2006, as first noted by Macenstein, EveryMac.com reported that a user in the Taiwanese Oikos forums went a step further and installed an "engineering sample" of the then "next generation" 2.16 GHz Intel Core 2 Duo (T7400) "Merom" processor.
The initial speed tests were impressive given the underlying system, but the most remarkable benefit of the Core 2 Duo upgrade is that the Core 2 Duo processor generates slightly less heat than the original Core Duo.
Since that time, the always excellent AccelerateYourMac reported that another user also successfully swapped out the Core Duo processor in the Mac mini for a Core 2 Duo. It may be a bit challenging to pry the case open, but switching processors is quite easy.
On August 7, 2007, Apple introduced the Mac mini "Core 2 Duo" models -- the Mac mini "Core 2 Duo" 1.83 and the "Core 2 Duo" 2.0 -- where the company itself effectively just upgraded the processor in the previous models.
Regardless, these upgrades are in violation of the warranty, and consequently, are not endorsed or recommended by EveryMac.com. Nevertheless, each is an interesting "hack" and a fun read. Should you choose to violate your warranty and "experiment" with your Intel-based Mac mini, an Italian Mac user has posted an excellent step-by-step guide to upgrading the processor that you may find helpful.
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